Friday, 11 December 2015

Practical 4: Particle size analysis (Part B)

Title – Particle Size and Shape Analysis using Microscope

Date : 16 November 2015

Objectives
1)      To analyse and compare the various size and shapes of the prepared samples of 150, 355, 500 and 850 µm and various sizes of sand as well as the sample of lactose and MCC (Microcrystalline Cellulose) under the microscope.
2)      To describe the distribution particle size and shape.
3)      To determine the percentage of different grain sizes contained within a soil.

Introduction
Particle size analysis or dimensions of particulates are important in the field of pharmaceutical science in order to achieve optimum production of efficacious medicine. The particle size and shape analysis are involved in the physical and pharmacological performance of drug, the production of formulated medicines as solid dosage forms and the drugs dissolution in the human body in conjunction with its release properties from the human body. Different particle sizes of powder have different flow and packing properties which alter the volume of powder during each tablet compression event. The particles that have small dimension will tend to increase the rate of dissolution.
As for example, MCC acts as a key diluent for drug formulations and an essential component for almost every kind of oral dosage, including tablets, capsules, sachets, pellets and others, as well. Lactose, the milk sugar is another important excipient which is used to help form tablets due to its excellent compressibility properties. It can used to form a diluent powder for dry-powder inhalations as well. Lactose may be listed as lactose hydrous, lactose anhydrous, lactose monohydrate, or lactose spray-dried.
The particle shape and size can be analysed by many methods. One of it is by using a microscope. This analysis can be used to determine the diameter, shape, and surface area of a particle by dispersing the samples on a microscope slide to avoid analysis of agglomerated particles and looking directly at the particle in a microscopic vision.
The equivalent diameters measured for microscope method are projected area diameter, projected perimeter diameter, Feret’s diameter and Martin’s diameter.

Material
Five different types of sands of 150, 355, 500, 850 µm and various size, as well as powders of MCC and lactose.

Apparatus
Microscope, slide, spatula and weighing boat.


Procedures
1. Seven different types of samples are put on different slides and labelled.

2. The microscope is set up and the first slide sample is observed and examined by 4x10 magnification.
3. The particles shape and size are analysed and sketched.
4. The experiment is repeated using the other particle samples.


Results







Discussion


       After observing and analysing the particles shape, it is found that the overall shape of the particles is irregular or asymmetrical. In order to measure the particle size, the method used is the equivalent diameter, in which the projected area diameter which is measured based on the circle of equivalent area to that of projected image of that particle and the projected perimeter diameter which is based on the circle having the same perimeter as the particle. Both of the diameters are independent of particle orientation. They only consider the two dimensions of the particle, thus it is inaccurate for unsymmetrical particle.

The shapes and sizes of different particles are distinct from each other. All the sand particles have irregular shape with pointed edges but their sizes vary. Meanwhile, the MCC and lactose have granular shape without sharp edges and they are far smaller than even the 150-micron sand particles. When comparing the MCC and lactose, some of the MCC particles are acicular while the lactose particles are more rounded. The particles are dispersed evenly on the slide when doing the microscopy to avoid agglomeration which may affect the observation. The size analysis is carried out on two-dimensional image of particles which are generally assumed to be randomly oriented in 3-dimensional and they are viewed in their most stable orientation.

Feret’s and Martin’s diameter is dependent on both orientation and shape of the particles is another one of the methods to measure the size of particle. These are the statistical diameters which are averaged over many different orientations to produce a mean value for each particle diameter. Feret’s diameter is the mean distance between two parallel tangents to the projected particle perimeter while Martin’s diameter is the mean chord length of the projected particle perimeter, which is the boundary separating equal particles.

Besides, since it is accessing the three-dimensional image of particle, we can use the electron microscope that considering the orientation and shape of the image. Martin's diameter and Feret's diameter of a particle depend on the particle orientation under which the measurement is made. Thus, to obtain a statistically significant measurement for these diameters, a large number of randomly sampled particles which are measured in an arbitrarily fixed orientation is required.


Light microscope method is not suitable for quality control, elaborate sample preparation and slow and rapid operator fatigue. However, the ability to analyse and characterize particle size and shape can significantly improve the manufacturing efficiency and product performance. Thus, we can use of microscopy and image analysis to characterize particle shape, size and volume distribution.
           
There are some precaution steps taken while carrying out the experiment that the students wear goggles and mask all the time to avoid the samples unintendedly get contacted with the eyes. Besides, the experiment is carried out in an open space with a non-windy condition to avoid the sand and powder from distributing everywhere. The careful handling and transferring of the particles from the weighing boat to the slide for microscopy by using spatula is taken into account in order to prevent the particles from mixing with other particles not under study such as dirt and dust and affect the accuracy of result. Next, only small amount of sand and powder is put on the slide and is spread evenly to get a clear image.

Conclusion

We are able to determine the overall distribution of shape and size of this particle that are asymmetrical and irregular. In conclusion, different types of samples have different shape and size analysis. Microscope method is an excellent technique to be used where the light microscope allows the direct observation of the particles in order to analyse the shape and size of particles depending on the presence of agglomeration. The understanding of the characteristic of particularly the active ingredients and excipients as the pharmacologically inactive substance is always being used in the formulation of drugs is thus indeed important.

Questions

1. Explain in brief the various statistical methods that you can use to measure the diameter of a particle.

Various measures of the size of irregular shaped particles as seen under the microscope have been used, chosen according to their theoretical significance or practical ease of measurement.
These include, using Heywood’s notation, which measures the diameter of the particle using projected perimeter diameter, dp, or projected area diameter, da. The projected perimeter diameter is based on a circle having the same perimeter as the particle. The projected area diameter is based on a circle of equivalent area to that of the projected image of a solid particle. Unless the particles are unsymmetrical in three dimensions, then these two diameters will be independent of particle orientation.
Feret’s and Martin’s diameters, where these methods are dependent on both the orientation and the shape of the particles. These are the statistical diameters which are averaged over many different orientations to produce a mean value for each particle diameter. Feret’s diameter refers to the mean distance between two parallel tangents to the projected particle perimeter. Martin’s diameter is the mean chord length of the projected particle perimeter which can be considered as the boundary separating equal particle areas (asymmetry line).


Sieve diameter is defined as the width of the minimum square aperture through which the particle will pass. A common sizing device associated with this definition is a series of sieves with square woven meshes.


The surface diameter, ds, volume diameter, dv, and Sauter’s diameter, d32, are defined such that each of them reflects a 3D geometric characteristic of an individual particle. The concept of surface diameter may be mostly used in the field of adsorption and reaction engineering, where the equivalent surface exposure area is important. The volume diameter of a particle may be useful in applications where equivalent volume is of primary interest, such as in the estimation of solids holdup in a fluidized bed or in the calculation of buoyancy forces of the particles. The volume of a particle can be determined by using the weighing method. Sauter’s diameter is widely used in the field of reacting gas-solid flows such as in studies of pulverized coal combustion, where the specific surface area is of most interest.
The dynamic response of a particle in gas-solid flows may be characterized by the settling or terminal velocity at which the drag force balances the gravitational force. The dynamic diameter is thus defined as the diameter of a sphere having the same density and the same terminal velocity as the particle in a fluid of the same density and viscosity.


2.      State the best statistical method for each of the samples that you have analysed.
The best statistical method for each of the samples analysed is by Feret’s and Martin’s diameter because both of the parameters give the average diameter over many different orientations to produce a mean value for each particle diameter. This will give an average value which is more accurate.

References
  

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